Recently, LINT TOP has reached another significant cooperation with a long-standing cable manufacturer in the Middle East, successfully securing an order for a representative high speed extrusion line for PVC/Nylon jacket that embodies the industry's advanced level. This cooperation not only consolidates the profound friendship cultivated over many years but also marks a solid step forward for the client in expanding production capacity and enhancing wire and cable manufacturing processes.
Strong Alliance, Deepening Roots in the Cable Manufacturing Field
As our long-term partner, this Middle Eastern client has previously introduced LINT TOP cable equipment on multiple occasions. Their factory currently operates advanced wire drawing machine and stranding machine from LINT TOP, including RBD machines, multiwire drawing machines, and bunching machines, as well as precision high speed insulation extrusion line, sheathing extruders, rewinding machines, and other wire and cable production equipment.
Furthermore, the client is equipped with a comprehensive range of testing and auxiliary equipment for wire and cable production, forming a complete production closed-loop. Their decision to cooperate with us once again fully demonstrates their high trust in our product quality and technical solutions.
Technical Highlights of the High-Speed Nylon Extrusion Line
The High Speed extrusion line in this order is a multi-purpose extrusion line primarily used for single-core wire insulation and PVC/Nylon jacket. Targeting the client's pursuit of ultimate efficiency and precision, this production line boasts the following significant advantages:
Ultimate Speed & Continuous Production: The production line achieves a maximum line speed of 1200 m/min. To enable continuous, non-stop operation at such high speeds, the line is specially equipped with a dual flyer pay-off and a 1250 semi-automatic dual take-up, significantly reducing downtime for reel changes and enhancing overall production efficiency.
Precision Monitoring, Closed-Loop Control: The high speed extrusion line is equipped with 3 high-precision diameter gauges. Two are positioned after the main extruders for hot measurement, and the third is used for cold measurement. Thanks to the advanced monitoring and control system, the insulation outer diameter tolerance is strictly maintained within ±2%, even during line acceleration and deceleration, ensuring stable product quality.
Superior Extrusion & Centering Performance: The production line features specially designed screws and barrels, coupled with an efficient heating and cooling system, ensuring high linear output across a wide range of speeds. Additionally, the precision fixed and manual centering crossheads and extrusion tooling assist operators in achieving excellent insulation/sheath concentricity with ease.
Intelligent Operation Interface: The high speed extrusion line control system adopts a "21-inch touch screen + S7-1500 PLC" combination, providing a user-friendly operating interface. All process values, machine status, and alarm information are clearly displayed, enhancing the usability of the extruders and providing strong support for the intelligent management of the entire sheathing extrusion line.
The successful securing of this order for the high speed extrusion line will not only further enrich the client's production capabilities in the high-end Nylon sheathing cable sector but also once again validates LINT TOP's comprehensive strength in the field of wire and cable equipment.
From wire drawing machine to stranding machine, from insulation to sheathing extrusion, and then to high-precision testing equipment, we will continue to leverage our superior technology and comprehensive services to help global partners win competition in the worldwide market.