Smart Factory


Post time: Nov-06-2020

Smart factory means that adopting various modern technologies to achieve the office working, management and automatic production of factory. So that it can strengthen and standardize corporation management, reduce work errors, stop various loopholes, improve work efficiency, carry out safe production, provide decision-making reference, and strengthen the outside connection and expand the market.
Smart factory is an important carrier to realize intelligent manufacturing, which realizes the intelligentization of production process are mainly through the construction of intelligent production system and networked distribution production facilities. Smart factories already have autonomous capabilities to collect, analyze, judge, and plan.Using overall visual technology to make inferences and predictions and using overall visual technology to make inferences and predictions, and use simulation and multimedia technology to expand the reality to show the design and manufacturing process. Each component in the system can form the best system structure by itself, the system has the characteristics of coordination, reorganization and expansion. The system has the ability to learn and maintain itself. Therefore, the smart factory realizes the mutual coordination and cooperation between humans and machines, and its essence is human-computer interaction.
Our company can provide a series of smart and high-efficient new products which can greatly lower labor intensity, reduce labor cosy and improve production efficiency.

1. SiSFC Production Monitoring

SiSFC production monitoring

SiMES SFC(shop flow control) workshop control management system is the workshop-level production site management system for the wire and cable industry launched by our company. The SiMES SFC system can track and manage the main production processes that the manufacturing enterprise cares about in time, making the operation of the production workshop more transparent and efficient.
With the support of the SiCAT control and data acquisition terminal, logging in to the MOT PC operating terminal or MMT mobile terminal, users can monitor the production site, understand the operation status of the equipment, query the production progress of the work order, and remotely access the production site equipment so that the production management personnel can quickly decision making.
Based on data collection and edge computing, the SiMES SFC system automatically aggregates the production data of all equipment, and provides users with multi-dimensional analysis reports such as output, quality, scrap, OEE, equipment failure, equipment shutdown, and visual kanban functions.
The SiMES SFC system helps cable manufacturers to solve the problems of opacity in the production process, high cost of error prevention, difficult traceability, uncontrollable quality, low labor efficiency, inventory backlog, and delays in delivery, so as to achieve “cost reduction and increase” Effective” goal. Open up various information islands and provide effective data support for the management, so as to truly realize a digital smart factory.

2. SiPOM Production Operation

SiPOM Production operation

The production management solution is a set of management software tailored for the cable industry. Based on the support of the SiMES SFC system and SiCAT control and data acquisition terminal, the production management system covers all the links and elements of cable production such as production, scheduling, quality, equipment, materials, etc., and improves the level of production management by monitoring the production process of the factory Optimize the manufacturing process, help companies reduce unnecessary waste in the production process, and ultimately improve corporate efficiency.
The SiMES production management system is an integrated management platform for production planning and execution for cable companies. It provides companies with fine and transparent production control over the entire production process, thereby improving the level of informatization of cable companies’ production and manufacturing.
The SiMES production management system is mainly composed of basic data, plan management, process management, exception handling, production kanban, production statistics, etc.
*Basic data: Provide basic data support for production management
*Plan management: production plan scheduling and dispatch
*Process management: monitor production process monitoring and data collection
*Exception handling: online production abnormal event handling and reporting
*Production Kanban: Visualized chart presentation of production data
*Statistical analysis: combination of multiple dimensions, analysis and modeling

3. SiMES Quality Traceability

SiMES quality traceability

SiMES quality traceability records the human, machine, material, method, ring, and measurement data in the production process through bar code, serial number, etc., to realize the positive and negative two-way traceability of the entire production process from material input to finished product storage. By using the quality traceability function of Simes, you can trace the source of quality problems and respond quickly, helping cable companies improve their overall quality management level and customer satisfaction.
SiMES quality traceability provides users with related support for data such as human, machine, material, method, environment, and measurement, and realizes the full digital traceability management of the production process.
*Person: All involved personnel have records from the picking process to the completion of production
*Machine: real-time monitoring of detailed equipment information and equipment quality status through materials
*Material: All material information of the product can be checked in the database
*Method: process parameter details, formula details and product link
*Ring: All-day monitoring record of factory environmental status parameters
*Test: The test record, report message, report time and other information of the inspector are available in the system

4. AGV Smart Logistics Car

AGV smart logistics car

With the increase in labor costs, the manufacturing industry has begun to develop in the direction of automation and intelligence, and the logistics and transportation system with AGV as the carrier has become an important part of the smart factory. The automatic transportation system composed of multiple AGVs is an important means to realize the automatic transportation of logistics, which is of great significance for improving flexibility, reducing costs, production time and resource consumption.
The AGV system can efficiently complete the supply and delivery of raw materials, the transfer and transportation of finished products, and the flexible distribution of warehousing goods. In the manufacturing process, the AGV system can also exchange data with MES (Manufacturing Execution System), WWS (Warehouse Management System), LCS (Production Line Control System), etc. So as to promote the rapid progress and development of flexible production lines, automated factories, and intelligent logistics.
Based on the characteristics of the cable industry, our company has developed an AGV logistics system suitable for the cable industry, which can realize intelligent logistics across different workshops and floors. With the MES system, AGV can automatically load and unload trays, reducing labor to the lowest.

Model

AGV630

AGV630A

AGV800

AGV1000

AGV1250

AGV1500

AGV3000

Carry goods

φ630 bobbin

φ630 bobbin

φ630φ800 bobbin

φ800φ1000 bobbin

φ1000~φ1250 bobbin

1200*1000 pallet

φ1100*1700 coiler

φ1250φ1600 bobbin

Fork type

Special for reel with rotation

Special for reel without rotation

Special for reel with rotation

Special for reel with rotation

Special for reel with rotation

coiler, pallet

Special for reel without rotation

Applicable  places

Top cone type pay-off & take-up, line side library

Bunching machine, threading type take-up and pay-off, thread side storage

Top cone type pay-off & take-up, line side library

Top cone type pay-off & take-up, line side library

Top cone type pay-off & take-up, line side library

Take-up for RBD, multiheads pay-off, side storage

Top cone type pay-off & take-up, line side library

Capacity(kg

500

600

800

1100

1300

2000

3000

Lifting heightmm

1515

1515

1515

1515

1515

2960/120

120

Height of forks from the ground (mm) (at the lowest time)

210

87

220

235

250

95/87

87

Minimum turning radiusmm

800

800

1130

1130

1130

1370/1130

2192

Minimum right-angle stacking channel width

mm

1900

1900

2500

2500

2500

2600/2500

3500

Drive motor powerkW

1.25

1.5

1.8

Increase motor powerkW

3

3

2.2

Steering motor powerkW

0.3

0.4

0.4

Navigation method

Laser + reflector

Stop position accuracymm

±5

±5

±5

±5

±5

±5

±5

Stop angle accuracy

0.2°

0.3°

0.2°

0.2°

0.2°

0.3°

0.3°

Navigation laser beam height(m)

22.8Choose height according to equipment site

Way of walking

Forward, backward, turn

Drive way

Steering wheel

Braking method

Electromagnetic brake

Driving speed/maximum speedm/s

1/1.5

1.3/1.6

Maximum gradeability (full load/no load)%

3/5

3/5

3/5

3/5

3/5

5/8

6/8

Ditch crossing capacity (full load/no load)mm

5

5

5

5

5

15

25

Obstacle crossing capability (full load/no load)mm

5

5

5

5

5

15

25

Security

Safety laser, covering front and back and both sides

Battery type

Lithium iron phosphate

Rated voltageV

24

Battery capacityAh

180

Number of charge and discharge cycles

1500

operating hoursh

68

Charging timeh

≤2

Charging method

Autonomous charging

Manual operation

Knob switch, remote control can be connected

Knob switch, forklift comes with handle

Two lane spacing reservedmm

400

The distance between the car and the wall is reservedmm

300

Single charging pile powerkW

4

Network performance

5.8GHz Wifi,802.11a/n

The construction of smart factories is undoubtedly an important way for manufacturing enterprises to transform and upgrade. Our company can assist them in rationally planning the blueprint of smart factories based on the characteristics of their own products, processes, equipment and orders.