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China Buy Rod Breakdown Machine Exporters - Multiwire Drawing Machine – LINT TOP

China Buy Rod Breakdown Machine Exporters - Multiwire Drawing Machine – LINT TOP

  • Payment Terms T/T, L/C, D/P, etc.
  • Delivery Time 60 days
  • Place of Origin China
  • Port of Loading Shanghai, China
  • Shipping By sea
  • HS Code 8479400000
  • Container Load 1*40HQ
  • Warranty Period 12 months

Product Details

Main Components

Commercial Parts

Packing Photos

Installation and Commissioning

FAQ

Product Details

We've our have sales staff, style and design staff, technical crew, QC team and package workforce. We've strict excellent control procedures for each system. Also, all of our workers are experienced in printing field for Cable Coil Machine, Cable Winding Machine, Wire Take Up Machine, Currently, we are wanting ahead to even bigger cooperation with abroad customers according to mutual positive aspects. Be sure to sense free to contact us for more details.
China Buy Rod Breakdown Machine Exporters - Multiwire Drawing Machine – LINT TOP Detail:

1. Introduction

Generally speaking, the production of conductors is the first step during the manufacture of wires and cables. The quality of the conductors directly relates to the performance of the entire cable product. And the production efficiency also relates to the production cost of the cable product. The traditional conductor processing is carried out by a single-wire tower-wheel drawing machine. The thick copper / aluminum wire is drawn and annealed by the drawing machine to achieve the required diameter.

But in the new processing process, more multiwire drawing machines are used.

The multiwire drawing machine provided by LINT TOP is an innovation based on traditional one. It can draw multiple copper wires of the same diameter simultaneously, and can achieve online annealing after drawing to obtain multiple copper wires with the same electrical properties.
Compared with the traditional single head drawing machine, the multiwire drawing machine has some certain superiorities:

1). Improving the product quality, especially when next step is stranding. It guarantees the consistance of the state of each single wires as well as improves conductivity and softness the stranding wires.
2). Improving production efficiency. Drawing multiple wires simultaneously is equivalent to many single-head drawing machines work together, which is many times more efficient than the traditional one.
3). Saving costs. One multiwire drawing machine can replace several single-head drawing machines, which can save the input cost of equipment, and during the production process, it can also reduce the labor costs.

2. Equipment Features

The drawing machine adopts high precision helical gear transmission and is equipped with spray-type strong oil cooling and lubrication. The lubrication is provided by an independent motor-driven gear pump, with pressure protection and can achieve lubrication failure shutdown.The cooling box of the drawing machine adopts strong spray type lubrication cooling, which can fully cool and lubricate the drawing wheel, dies and wires, so as to ensure good drawing quality.
Online annealing of copper wire can be carried out to realize "continuous drawing and continuous annealing", which can ensure the stability and consistency of the wires.

3. Main Technical Parameters

We provide various multiwire drawing machines, the main technical parameters are as follows:

Model

LT21-8/1500

LT17-8/2000

LT16-14/4000

LT20-14/4000

LT21-16/2000

LT25-16/2000

Number of wires

8

8

14

14

16

16

Inlet diameter (mm)

Max.1.8

Max.1.8

14*Max.1.8/ 7*Max.2.6

14*Max.1.8/ 7*Max.2.6

Max.1.8

Max.1.8

Outlet diameter (mm)

0.15~0.40

0.20~0.52

14*(0.28~0.52)/

7*(0.50~1.05)/

14*(0.20~0.52)/

7*(0.50~1.05)/

16*(0.18~0.40)/

8*(0.40~0.52)/

16*(0.15~0.40)/

8*(0.40~0.52)/

Drawing speed (m/min)

Max.1800

Max.1800

Max.1800

Max.1800

Max.1800

Max.1800

Drawing wheel diameter (mm)

80

80

120

120

80

80

Capstan Diameter (mm)

100

100

120

120

100

100

Number of dies

Max.21

Max.17

Max.16

Max.20

Max.21

Max.25

Mechanical elongation(%)

8%~25%

8%~25%

8%~25%

8%~25%

8%~25%

8%~25%

Annealing current (A)

Max.1500

Max.2000

Max.4000

Max.4000

Max.2000

Max.2000

Bobbin size (mm)

PND630

PND630

PND630

PND630

PND630

PND630

4. Wire Drawing Effect

Wire Drawing Effect

We provide variety types of multiwire drawing machines to meet the drawing requirements of different specifications. It is characterized by fast drawing speed, high production efficiency, small equipment area and high quality of drawing products etc.


Product detail pictures:

China Buy Rod Breakdown Machine Exporters - Multiwire Drawing Machine – LINT TOP detail pictures

China Buy Rod Breakdown Machine Exporters - Multiwire Drawing Machine – LINT TOP detail pictures

China Buy Rod Breakdown Machine Exporters - Multiwire Drawing Machine – LINT TOP detail pictures

China Buy Rod Breakdown Machine Exporters - Multiwire Drawing Machine – LINT TOP detail pictures

China Buy Rod Breakdown Machine Exporters - Multiwire Drawing Machine – LINT TOP detail pictures

China Buy Rod Breakdown Machine Exporters - Multiwire Drawing Machine – LINT TOP detail pictures

China Buy Rod Breakdown Machine Exporters - Multiwire Drawing Machine – LINT TOP detail pictures

China Buy Rod Breakdown Machine Exporters - Multiwire Drawing Machine – LINT TOP detail pictures


Related Product Guide:

Adhering to your principle of "quality, assistance, performance and growth", we have now gained trusts and praises from domestic and international customer for China Buy Rod Breakdown Machine Exporters - Multiwire Drawing Machine – LINT TOP , The product will supply to all over the world, such as: Stuttgart, Indonesia, Los Angeles, We always adhere to follow the honesty, mutual benefit, common development, after years of development and the tireless efforts of all staff, now has perfect export system, diversified logistics solutions, comprehensive meet customer shipping, air transport, international express and logistics services. Elaborate one-stop sourcing platform for our customers!

Main Components

The equipment is mainly composed of active pay-off, accumulator, tension controller, automatic coiling machine, automatic binding machine, conveyor belt, etc.

1. Automatic Coiling Machine

Automatic coiling machine Automatic Coiling Machine-1

Automatic coiling machine is mainly used for coiling finished wire and cable. Traversing by a servo motor to synchronize with the main motor, the traverser is neat and no pressed. The speed can be adjusted on the touch screen or on the speed adjusting knob. If the cable diameter is unqualified, it can automatically eliminate the waste line or manually mark the cable then continue to coil. After coiling, the cable holding mechanism will hold the cable tightly and deliver it to the packaging platform automatically.
During working, the data such as wire length, diameter, and speed can still be changed without stop, and can monitor the wire speed and length and the overall movement of the machine on the screen.

2. Automatic Binding Machine

Automatic Binding Machine Automatic Binding Machine-1

The binding machine and the coiling machine adopt split-type structure, the coiled wire is directly sent to binding position by the arm. The automatic binding machine is operated by touch screen and bind outer coiler. With the function of automatic belt wear, the binding force is automatically adjusted by the control system. The binding belt position is accurate, not easy to distort, no oil structure, reduce sliding, so the abrasion is small, the structure is simple, the parts material durability selected strictly is outstanding, there is no need to consider the complicated oil supply technology, parts maintenance is convenient. Multi-point PP packaging tapes are bundled. The tightness is designed according to the product characteristics with high reliability. The straps are equipped with a coil pressing device to ensure the coils will not loosen during binding.

Commercial Parts

1. LT1246

Siemens inverter;
Siemens PLC;
The AC motor adopts the pioneer brand;
The touch screen adopts Weilun brand;
Low-voltage electrical appliances mainly use Schneider brand.

2.LT1860

TECO brand motor;
The traversing motor adopts Mitsubishi servo and servo control system;
The main inverter adopts Mitsubishi brand;
Mitsubishi PLC;
Low-voltage electrical appliances mainly use Schneider brand;
NSK bearing.

Packing Photos

Packing photo of cable coiling and binding machine Packing photo of cable coiling and binding machine-1

Installation and Commissioning

We will send a preparation list after the equipment shipped on board. In order for the installation and commissioning to proceed smoothly, customer can prepare materials according to the list we provided.
When the equipment is about to be completed, the two parties will communicate in detail on the commissioning plan. Customer should get all the things ready before our engineer arrives. After the engineer arrives at the site, he will meet with the customer to communicate the commissioning plan, the required expenditure and the estimated completion time. After the installation finished, the engineer will start the equipment with no-load test and full-load test. During the commissioning, the engineer will train the customer ’s workers, and at the same time, the engineer will also tell them the problems they often encounter in the process and the effective solutions. We will try our best to support the workers be familiar with the entire production line.

FAQ

Q: Commissioning during COVID-19 Epidemic?

A: Covid-19 create a new way of business.

So how we can carry on the inspection works now?
Customers can ask the third-party to make inspection.
We can also make inspection with customer by face-to-face video call.

For commissioning, will it be more difficult?
We put more efforts to get over the difficult of Chinese technician’s traveling for commissioning. First we finished commissioning works before dispatch, then we will make on line commissioning with customer’s team. We already make a great achievement. All machines dispatched have been finished commissioning or during the commissioning, the most difficult machines we have succeeded are, SFS tandem line for cat 6a, 7, drum twister, compounding line, etc.

By all these activities, We are trying to reduce customer’s anxious on investment and development.

Q: Can I visit your factory?
A: All the customers from both home and abroad are warmly welcomed to visit our company and factory.

Q: Do you supply the installation and commissioning?
A: Yes, we do as followings:
-As soon as customer informed us the machines are put in the right place, we will send both mechanical and electrical engineer for machine start up.
-No-load testing: After machine installed completely, we make no-load testing first.
-With-load testing: Usually we will can produce 3 different wires to make load testing.

Flexible installation and commissioning measures will be provided under COVID-19 by LINT TOP. 
-Acceptance report: After the buyer confirms that machine can reach all specification under contract, the acceptance report will be signed for our record that machine will be in guarantee period.

Q: What information should I offer to get a detailed quotation from you?
A: For single machine: Usually we need to know inlet wire size, outlet wire size to be produced, productivity, pay off and take up size to choose the right machine.
For new cable plant or new cable production line, we need to know the datasheet of cables to be produced, the productivity, the standards to be followed, etc to design all machines needed.

Q: Can you supply the auxiliary equipment along with the machines?
A: Yes, definitely.
We has supplied heat exchanger, copper/aluminum powder filter machine, cooling tower, chiller, air compressor, drawing dies, pointing machine, cold welders, bobbins etc. with our machines.

Q: Could you do the design for the whole plant?
A: Yes, this is our advantage.
With the data sheet of cable to be produced, the standard your cables should follows, the productivity you expected. Our engineer on production technology and machinery will make design of production machines, test equipment, accessories like bobbins, dies, rewinding lines and materials needed.

Q: How can I know the status of my order?
A: We have our OA system on tracking the production.
For any of your request we can send photos and videos of your order, also we can use FACETIME to let you know the production.

Q: How do you work on the inspection before delivery?
A: We will make dynamic balance testing, levelness testing, noise testing, etc. during production.
After production finished, usually we make no-load running of each machine before delivery. Customers are welcomed to attend the inspection.

Q: What exhibitions will you attend, can we meet in the fair?
A: Dusseldorf International Wire and Cable Fair;
Wire South America Fair;
International Wire and Cable Fair in Shanghai;
International Istanbul Wire Fair, etc.
wire Southeast Asia Fair, etc.

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