LINT TOP Quality Management: Load Test Before Rewinding Line is Shipped


Post time: Feb-09-2022   View: 452

August 2021, LINT TOP received an inquiry to purchase a set of rewinding line for rewinding with wire diameter of 5-40mm, and requested two types of take-up, 630 double-axis take-up and 1600 take-up.

Through discussion by the technical department, the rewinding equipment we provide to the customer includes 1600 column type motorized payoff stand, vertical type accumulator, caterpillar, 2 sets of meter counters, PROTON laser diameter gauge with Concave-convex detection, 630 dual take-up stand and 1600 column type take up device, etc. This equipment can rewind bare conductors, insulated wires, sheathed wires from one type/size spool to another suitable type/size spool to meet the production requirements of the next process. It can change the take-up spool without stopping, and the towed product will not bear bending deformation. Its traction force and traction speed have a large adjustment range, which can adapt to more occasions and more specifications of cable rewinding.

Column type motorized payoff stand

Column type motorized payoff stand

Power frequency spark tester

Power frequency spark tester

Vertical accumulator tension dancer

Vertical accumulator tension dancer

After the customer signed the purchase contract, LINT TOP started production immediately. The main frame of the whole machine is welded with high-quality steel plates. It has good rigidity and integrity, and is easy to install. In the production process, we strictly control the quality of each process, check whether the screws at the joints of each part are tightened, and check whether the color model and the key electrical configuration meet the requirements.

Before the product is delivered, we do no-load test and load test for the equipment from various aspects. This is a very important step to check the operation of the equipment, so customers generally pay more attention to this.

1.The rewinding equipment shall be started and stopped according to the starting procedure, and all relevant interlocking systems shall meet the technical requirements.
2.Guarantees no stuttering and periodic noise.
3.The lubrication system is working properly.
4.The connection parts of the rewinding line cannot be loosened.
5.The rewinding equipment can only be commissioned under no load.
6.If the machine is found to be abnormal after startup, it should be stopped in time and to check. Test the machine again only after confirming that there is no abnormality.

The above requirements are the basic requirements for the rewinding equipment test. Only when the equipment is in normal operation in both cases can we finally judge that the equipment can operate and produce normally.

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All equipment provided by LINT TOP will be shipped only after the test is qualified. Under normal situation, the equipment will be tested again after arriving at the customer's factory to ensure that the equipment is in a normal state when it is handed over. This is not only responsible for ourselves, but also responsible for the customer, to ensure that the customer can be put into production smoothly.

LINT TOP will provide customers with pre-sales and after-sales services such as installation, commissioning, maintenance, and technical consultation with thoughtful, meticulous and timely services. If you need the best service and equipment, please contact us. Your short message maybe means a lot for your business.